西南石油大学学报(自然科学版) ›› 2011, Vol. 33 ›› Issue (4): 157-164.DOI: 10.3863/j.issn.1674 – 5086.2011.04.030

• 石油机械工程及其他 • 上一篇    下一篇

含凹陷管道的完整性评价

焦中良, 帅 健   

  1. 中国石油大学 (北京) 机械与储运工程学院, 北京 昌平 102249
  • 收稿日期:1900-01-01 修回日期:1900-01-01 出版日期:2011-08-20 发布日期:2011-08-20

Integrity Assessment of Pipeline with Dents

JIAO Zhong-liang, SHUAI Jian   

  1. School of Mechanical and Storage & Transportation Engineering, China University of Petroleum( Beijing ) , Changping, Beijing102249, China
  • Received:1900-01-01 Revised:1900-01-01 Online:2011-08-20 Published:2011-08-20

摘要: 针对凹陷引起的管道应力集中问题, 基于深度的评价准则已不能满足工程应用, 提出包含内检测、 噪
声处理、 几何插值和应变求解的基于应变的评价流程。单纯凹陷对管道的剩余强度影响不大, 但与焊缝、 裂
纹及划伤等其他种类缺陷联合作用时, 则可能加快管道的断裂失效, 可以采用弹塑性断裂理论对含裂纹和
划伤凹陷进行剩余强度计算, 当凹陷位于焊缝时, 建议直接修复或替换。在内压波动影响下, 无约束凹陷的
疲劳问题较为严重, 提出采用雨流计数法对管道的压力历程进行循环计数, 根据疲劳累积损伤理论确定管
道的疲劳寿命或检修周期。通过对目前国外主要标准的分析和比较, 结合凹陷的自身特性, 提出了更加合
理的管道凹陷完整性评价体系。

关键词: 管道凹陷, 应变计算, 剩余强度, 疲劳寿命, 完整性评价

Abstract: The depth-based evaluation criteria have not been able to meet the engineering requirement concerning
the pipeline stress concentration caused by dent, so this paper proposes strain-based evaluation procedure composed
of inline detection, noise treatment, geometric interpolation, and strain calculation. Plain dent has little influence on
pipelineresidualstrength, butitmayacceleratepipelinefracturefailurewhencombinedwithweld, crack, scratches,
and other defaults. The elastic-plastic fracture theory can be used for the strength evaluation, but when the dent is
near a weld, it must be repaired or replaced. Unconstrained dent faces the fatigue problem when internal pressure
fluctuate. The fatigue life and maintenance period are predicted based on rainflow method and fatigue damage
cumulative rule. According to the analysis and comparison of main standards and rules, this paper proposes a
completely integrity assessment system of pipeline dents.

Key words: pipeline dent, strain calculation, residual strength, fatigue life, integrity assessment

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